Manufacturing Expertise
Your Custom Aluminum Die Casting Manufacturer
Specializing in Precision Manufacturing & Quality
This technology automatically captures all process and production data for permanent record, as well as real-time from anywhere. Using this data, RCM is able to allocate jobs where they will run most efficiently, track process data to improve quality, track maintenance of all plant equipment, and transfer data to and from other ERP systems.
In summary, RCM is able to view current and historical specific production metrics corporate wide, plant wide, or machine specific from anywhere so that issues are identified early and corrective actions are taken sooner. You are welcome to visit any of our four die casting divisions for a detailed tour of our process monitoring utilization.
How does RCM as an Aluminum Die Casting Manufacturer Utilize Advanced Production Monitoring?
This technology automatically captures all process and production data for permanent record, as well as real-time from anywhere. Using this data, RCM is able to allocate jobs where they will run most efficiently, track process data to improve quality, track maintenance of all plant equipment, and transfer data to and from other ERP systems.
How Your Aluminum Die Casting Manufacturer Manages Meticulous Metal Handling Procedures
Our network of energy-efficient furnaces and meticulous metal handling procedures ensure the highest quality of molten aluminum. This enhances our ability to produce tight tolerance castings for a variety of machining applications.
Extended Tool Life Maximizes Your Product Investment
RCM’s engineering staff tracks the quantity of individual parts that every die casting tool produces. Tooling maintenance practices extend casting cycles and adhere to the quality standards set forth by industry governing associations, such as the North American Die Casting Association (NADCA).
For certain applications, RCM’s three-plate technique can produce higher density castings that improve the strength and balance of your final part, thus increasing its durability and application.
Traditional two-plate die casting procedures introduce molten metal into one slide of a part cavity, altering heat dispersion that can result in finished parts with an unbalanced structure. The third plate fully encloses the die and introduces molten metal to the center of each cavity, meaning metal travels a shorter distance through the mold. This stabilizes the temperature from the center, creating a balanced and higher density casting.
Robotic Automation Technology Saves You Money
Fully automated die casting cells ranging from 500 to 2000 tons feature vacuum assist processes for porosity control, automatic alloy ladling, die spraying, and casting extraction for repeatability and consistency. In addition, Shotscope NX is integrated directly into the die cast robots, featuring an auto-cast feature.